Abstract
A comprehensive experimental impact characterization study of novel impact energy absorbing (IEA) materials under impact shear loading is conducted. Electro-flocking process is employed to fabricate the novel fiber based padding materials, also known as flocked energy absorbing materials (FEAM). FEAM IEA panels are prepared by flocking 1-3mm long, 6-60 denier nylon fibers onto a planar polyester fabric sheet. The impact energy absorption under combined pre-compression loading and shear impact loading is investigated using a custom built guided weight drop tower along with a specially designed pre-compression and shear loading fixture for this study. A parametric study is performed where the effect of fiber material properties such as flock fiber length, diameter and flock density (number of flock fibers per area) on IEA is investigated and they are later compared with that of Vinyl Nitrile (VN) foam materials. Padding material based on FEAM configurations showed remarkable improvement when compared directly to VN foam with a 135% increase in shear strain energy density for the high impact velocity loading condition. Additionally, for low velocity impact conditions, the FEAM based padding materials out performed with a 49% increase in shear strain energy density as compared to VN foam.